Compliance verification built for chemical processing.
Skyello enforces regulatory obligations across every process unit, every chemical service, and every shift — connecting RMP, PSM, TSCA, and environmental requirements to field execution with full citation traceability.
Request a demoThe problem
Chemical plants operate under more overlapping regulations than almost any other industrial environment.
Overlapping regulatory frameworks
A single facility can be governed simultaneously by OSHA PSM, EPA RMP, TSCA, RCRA, EPCRA, Clean Air Act permits, Clean Water Act permits, state-level chemical safety rules, and facility-specific consent decrees — each with its own inspection schedules and reporting timelines.
Equipment × chemical complexity
Compliance requirements change based on both the equipment type and the chemical it handles. A storage tank's inspection criteria depend on the substance inside it. A reactor's requirements depend on the process chemistry, operating conditions, and hazard profile of the materials involved.
Management of Change cascades
When a process is modified — new feedstock, adjusted parameters, equipment substitution — the compliance implications cascade across PSM, RMP, environmental permits, and potentially TSCA reporting. Most facilities track these cascading effects manually, if at all.
Fragmented field execution
Contract operators rotate. Shift teams interpret requirements differently. Paper forms and disconnected systems can't trace a finding back to the specific regulation, the specific chemical service, or the specific process condition that required it.
The platform
One platform for every framework, every chemical service, every process unit.
Regulatory ingestion
Skyello parses the full regulatory stack — PSM documentation, RMP submissions, TSCA recordkeeping requirements, RCRA waste handling mandates, EPCRA reporting obligations, environmental permits, consent decrees, and facility-specific SOPs. Every obligation is extracted into a machine-executable rule that retains its regulatory source. When regulations change or permits are updated, rules propagate automatically.
Chemical-aware compliance logic
Inspection requirements are generated based on the intersection of the equipment type and the chemical service it operates in. A storage tank holding a TSCA-regulated substance triggers different inspection criteria than the same tank type holding a non-regulated intermediate. The compliance checklist is always specific to what the equipment is doing and what it contains.
Management of Change tracking
When a process modification is entered, Skyello identifies every compliance obligation affected across every applicable regulatory framework. A feedstock substitution that introduces a new TSCA-listed substance automatically triggers updated inspection requirements, adjusts RMP documentation flags, and surfaces any environmental permit conditions affected by the change.
Process Safety Information integration
Skyello ingests and indexes Process Safety Information — chemical hazard data, process flow diagrams, equipment design specifications, operating procedures, and safety system documentation. PSI is linked directly to compliance rules, ensuring inspection criteria reflect current process conditions. When PSI is updated, affected compliance obligations are automatically surfaced.
Field inspection
Inspectors execute chemical-service-specific inspections on ruggedized mobile devices. Every checklist item maps to the regulation requiring it, the chemical service the asset is in, and the process unit it belongs to. Findings are captured with timestamped photographic evidence, GPS coordinates, and inspector verification. Offline-capable for areas with no connectivity.
Compliance dashboard
Compliance status is tracked continuously across every process unit, every regulatory framework, and every chemical service. Reports are generated with full regulatory citations linking every finding to the specific rule, the specific chemical, and the specific process condition that required the inspection.
What changes
Before and after Skyello.
Compliance obligations tracked separately for each regulatory framework in disconnected systems.
Every obligation from every framework unified in a single platform, linked to the specific asset and chemical service it applies to.
Management of Change triggers manual cross-referencing across PSM, RMP, environmental permits, and TSCA records.
Process changes automatically surface every affected compliance obligation across every applicable framework.
Inspection checklists are generic to equipment type regardless of what chemical the equipment handles.
Every checklist reflects the specific regulatory requirements for the intersection of the equipment and its chemical service.
Process Safety Information lives in binders and shared drives, disconnected from the inspection program.
PSI is indexed, linked to compliance rules, and automatically flagged when updates affect inspection requirements.
Audit preparation means weeks of cross-referencing paper records against multiple regulatory frameworks.
Every record is audit-ready from the moment it's created, with full citations to the specific regulation, chemical, and process condition.
Regulatory coverage
Built for the frameworks that govern chemical processing.
OSHA PSM
Process hazard analysis, operating procedures, mechanical integrity, management of change, and pre-startup safety review for highly hazardous chemicals.
EPA RMP
Hazard assessment, prevention program, emergency response planning, and five-year accident history reporting for regulated substances above threshold quantities.
Toxic Substances Control Act
Chemical inventory reporting, recordkeeping, and compliance for manufacturing, processing, and distribution of regulated chemical substances.
Emergency Planning & Community Right-to-Know
Tier I/II chemical inventory reporting, toxic release inventory (TRI), and emergency notification requirements.
Resource Conservation & Recovery Act
Hazardous waste identification, accumulation, storage, treatment, disposal, generator status, and waste manifest documentation.
Clean Air Act
Emission limits, monitoring requirements, and compliance documentation for VOC, HAP, and criteria pollutant emissions.
Clean Water Act
Wastewater discharge limits, monitoring frequencies, and compliance for process wastewater, stormwater, and cooling water.
Facility-Specific Consent Decrees
Inspection mandates, reporting requirements, and corrective action obligations from consent decree settlements.
Target outcomes
Designed to deliver measurable results.
See how Skyello works in your chemical processing environment.
Request a walkthrough configured for your facility's specific regulatory requirements, chemical inventory, and process units.